How to Quickly Replace the Full Set of Molds in NJP Series Fully Automatic Capsule Filling Machine

The NJP series of gelatin capsule filling machine for powder have revolutionized pharmaceutical production, offering precision, efficiency, and adaptability. Quick mold changeovers are essential in these machines to ensure seamless transitions between different capsule sizes and formulations, optimizing production efficiency. Here's a guide on efficiently replacing the full set of molds:

1. Preparation: Before initiating the mold change, ensure the machine is turned off and safely disconnected from the power source. Prepare the new set of molds compatible with the desired capsule size and formulation.

2. Disassembly: Begin by removing the components that secure the molds in place. Typically, this involves unscrewing and carefully detaching the locking mechanisms, ensuring each part is handled delicately to avoid damage.

3. Mold Removal: Gently disengage and remove the current set of molds from the capsule filling machine. Pay attention to any clips, screws, or fasteners that hold the molds in position, ensuring each component is carefully detached.

4. Cleaning and Inspection: Thoroughly clean the fully automatic hard capsule filling machine parts associated with the molds, including the mold cavities and surrounding areas, to remove any residual material. Inspect the parts for wear, damage, or irregularities that may affect the new mold installation.

5. New Mold Installation: Carefully place and align the new set of molds into their designated positions within the machine. Ensure precise alignment and secure fastening to prevent misalignment during operation.

6. Tightening and Adjustment: Reassemble and securely fasten the components holding the molds in place. Verify that each mold is properly aligned and adjusted to ensure smooth and accurate capsule filling.

7. Testing and Calibration:Turn on the machine and conduct a test run to ensure the new molds operate seamlessly. Adjust any settings or alignments as needed to optimize the filling process for the new capsule size or formulation.

8. Final Checks: Perform a final inspection to confirm the proper installation and functionality of the new molds. Ensure that the machine operates smoothly without any irregularities.

Efficiently replacing the full set of molds in the NJP series of fully automatic capsule filling machine price ensures versatility and agility in pharmaceutical production. Mastering this process facilitates rapid transitions between different capsule sizes and formulations, optimizing production efficiency and meeting the dynamic demands of the pharmaceutical industry.