Blister Packing Machine is an automated packaging machine widely used in pharmaceutical, food, electronics and consumer goods industries. Its main function is to encapsulate the product in a transparent blister made of plastic or aluminum foil to protect the product and provide a convenient form of packaging. It includes multiple process working locations, including material heating forming, multi-type feed filling (tablets/capsules/liquids/solids, etc.), heating sealing, indentation embossing, traction and blanking processes. Today, I mainly explain to you the operation and process of the flat type aluminum-plastic packaging machine. Introduction of each station of flat type aluminum-plastic packaging machine: 1.Forming material; 2. Heat; 3. Molding; 4. Material filling; 5. Scrap inspection; 6. Heating seal; 7. Indentation; 8. Back aluminum film; 9. Traction; 10. Blanking   The following is the detailed operation process of the Blister Packing Machine: Material preparation and loading: First, operators need to prepare packaging materials and products to be packaged. Packaging materials usually include plastic sheets (such as PVC, PET, or PVDC) and aluminum foil as a backplane. The plastic sheet is loaded into the machine's feed system, while the aluminum foil is installed on the corresponding unwinding device. The product to be packaged needs to be packed into a specially designed feeding system according to its shape and size.     2. Plastic sheet preheating: The heating station of the Blister Packing Machine will preheat the plastic sheet. This step is very important because it allows the plastic to reach the right temperature to soften it and make it more plastic for the subsequent molding process. The control of the preheating temperature needs to be precise because different types of plastic materials have different softening temperatures. The operator can adjust the temperature through the control panel to ensure optimal preheating. 3. Plastic sheet molding: the preheated plastic sheet will enter the molding station. Here, the machine uses pressure and compressed air technology to press the plastic sheets into the desired blister shape. The molding mold is customized according to the specific size and shape of the product, and a variety of different blister molding molds can be made according to the shape needs of different products. During the molding process, the easily softened plastic in the mold is blown by the compressed air system, ensuring that the plastic can fully fit the mold surface and form an accurate blister shape.     4. Product filling: The bubble cap will be moved to the material filling station after forming. In this stage, the Blister Packing Machine will accurately place the product into each blister cap through a precision robot or vibrating disk feeding system (some special materials can also be manually placed). To ensure the quality and efficiency of packaging, machines are often equipped w...

The rotary tablet press is an important mechanical equipment for solid dosage pharmaceuticals, which is used to press powder raw materials into tablets of uniform size. In order to ensure the normal operation of the equipment and extend the service life and stability of the tablets produced, the correct and regular maintenance process is essential. The following will describe the detailed maintenance guide for the important parts of the tablet press machine, aiming to help operators understand how to perform effective daily maintenance of the tablet press.     1. Maintenance of the turntable   Cleaning the residual powder on the turntable of the tablet compression machine is an important daily maintenance work, which helps to ensure the normal operation of the equipment, prevent cross contamination, and ensure the quality of the tablets.   Here are the specific steps to clean the residual powder on the turntable: Remove the mold: Make sure the equipment has stopped running and cut off the power to ensure safety. According to the instructions of the tablet press machine operation manual, correctly disassemble the upper and lower punches and the middle mold of the tablet press to facilitate cleaning of the turntable.   Take out the tool box that comes with the machine and take out the cleaning tools inside, which include a soft brush, a non-metallic scraper, a compressed air spray gun, a sieve ruler, and bring your own clean rags, white oil, disinfectant and a suitable cleaning solvent (usually ethanol).     Use a soft brush to brush away the powder residue on the surface of the turntable of tablet press machine and in the grooves of the middle mold, and use a compressed air spray gun to remove the powder residue in the grooves and corners of the turntable. Then wipe the turntable surface with 95% alcohol to remove more stubborn residues. Wipe the turntable with a disinfectant (such as 75% ethanol) to ensure thorough disinfection.   If the time interval between the production of the next batch exceeds 6 hours, the standard operation is to perform anti-rust treatment. Because most turntables are made of stainless steel or cast iron, it is recommended to spray an anti-rust agent on the surface of the turntable and ensure that the surface of the turntable has been thoroughly cleaned before anti-rust work.   After the cleaning work is completed, wipe the turntable dry with a clean rag and dry it naturally in a well-ventilated place. After the turntable is completely dry, carefully check the turntable for any cracks, damage or signs of wear.   There are several things to note during the entire turntable maintenance process: Avoid using metal tools, because after scratching the turntable surface, excessive metal materials will be produced during the subsequent operation of the tablet press, contaminating the tablets. Corrosive solvents cannot be used for cleaning, which is also to protect the flatnes...

Guangzhou, July 23, 2024, Rich Packing and the Chinese agent of Brazil's Hypera S.A. (HYPMY) completed the inspection process of the three-color tablet high-speed tablet press and provided HYPMY with a comprehensive remote training service through video connection. This cooperation further consolidates our position as China's leading pharmaceutical and packaging machinery supplier and demonstrates the company's professional capabilities and customer service level in the international market.     Inspection process went smoothly HYPMY cooperated with the reputable SGS company and fully entrusted it with inspection matters in mainland China, ensuring the professionalism and fairness of the entire inspection process. SGS representative Ms. Yu and her team conducted a comprehensive and detailed inspection of the three-color tablet rotary tablet press we produced, including but not limited to key aspects such as appearance, function, and procedures. After a strict quality control procedure, all parts met HYPMY's order requirements and Brazilian production standards, and were highly recognized by customers.     Remote training service In order to ensure that HYPMY's production line workers can fully master the use and daily maintenance methods of the tablet press, Rich Packing's engineering team provided them with a comprehensive remote training through video conferencing. The training content covers the mold disassembly and assembly, machine cleaning, maintenance, use of various parameters of the PLC program, common troubleshooting, etc. of the fully automatic three-color tablet press, ensuring that HYPMY can be put into production smoothly and maximize the performance of the equipment.     Emmy, the sales director of RichPacking who is responsible for the connection with Hypera S.A. in Brazil, said: "We have been cooperating with HYPMY for nearly 10 years. Three months after the last batch of tablet production lines were sent out, we delivered this rotary tablet press. Although it is only a separate device, we also attach great importance to it. HYPMY's requirement that three-layer tablets must be completely even is very strict for other manufacturers, but with our more than 30 years of experience and a large amount of project experience, and the cooperation of our R&D team and manufacturing team, the machine completely exceeded their expectations. Secondly, through this remote training, we demonstrated our ability to provide first-class customer service, and the communication with HYPMY's front-line employees also benefited us a lot. We will continue to work hard in the research and development of high-end tablet presses."     About Rich Packing Rich Packing is a comprehensive enterprise headquartered in Guangzhou, focusing on the research and development, production and sales of pharmaceutical and packaging machinery. The company has advanced production equipment and a mature and high-quality R&D team...

As the core equipment for the production of modern pharmaceutical and food tablet products, the Automatic Tablet Press Machine you operate is leading the production innovation of the pharmaceutical, food processing and chemical industries with its excellent efficiency and innovative technology. These devices not only significantly improve your production efficiency, but also ensure the stability of product quality, while significantly reducing labor costs and raw material waste. This article will give you an in-depth understanding of how the automatic tablet press can achieve a leap in production efficiency through technological innovation.   What is a high-speed automatic tablet press? Automatic tablet press is a modern production equipment integrating mechanical, electronic, automatic control and other technologies, which is mainly used to pressure form powder or granular materials into solid tablets of specific shape and size. It is widely used in pharmaceutical manufacturing, food processing, electronic chemical industry and other industries, such as the production of various drug tablets, nutrition and health products, chemical additives, confectionery products and so on.   Automatic sheet press is mainly composed of feeding system, pressing system, control system and so on. The feeding system is responsible for accurately measuring and transporting raw materials to the pressing mold area; The pressing system uses a strong mechanical force to press the raw material into the desired shape and specification through the upper and lower die in the middle; The control system monitors and adjusts the entire production process in real time to ensure the stability and efficiency of production. These parts work together to form an efficient and accurate production system of the automatic tablet press.   The core mechanism of high speed automatic tablet press to improve efficiency The reason why the automatic tablet press can significantly improve the production efficiency is mainly due to its advanced technical design and precision control system. The following we will discuss in detail the core mechanism of automatic sheet press to improve efficiency from four aspects.     1. Precise control to reduce waste The automatic tablet press uses high-precision sensors and advanced control systems to achieve accurate measurement and distribution of raw materials. This precise control not only ensures the consistency of product quality, but also greatly reduces the waste of raw materials. Specifically, the precise control of the automatic tablet press is reflected in the following aspects: Weight control: A high precision powder filling and pressure control system ensures that the weight error per tablet is controlled within a very small range, usually ±0.5% or less. Density control: Precise control of tablet density is achieved by adjusting pressure and filling depth to ensure product solubility and bioavailability. Thickness...

1. What is counting and filling machine?   A tablet counting and filling machine is a machine specifically used to accurately count small solid objects and put them into containers. The materials that can be packaged include tablets, capsules, pills, soft capsules, soft candies, buttons, etc. The loaded containers include various bottles, prefabricated bags, cartons, metal containers, etc.     2. The basic principle and function of the counting machine   The counting filling machine usually includes the following key components and functions:   Counting system: This is the core part of the automatic counting machine, and its function is to accurately count the number of products. The first equipment used the simplest mechanical counting method. Although the efficiency was very low, it solved the basic counting needs. With the development of science and technology, modern tablet counting machines usually use photoelectric sensors, infrared detectors or other more advanced sensing technologies to achieve higher accuracy and more efficient counting and packaging.     Feeding system: that is, the material to be packaged is sent to the counting area, usually using a vibrating plate, a lifting feeder or a similar automatic feeding machine to ensure that the product to be packaged can enter the counting and packaging process stably, orderly and uninterruptedly.   Positioning system for container filling: Except for manual and semi-automatic machines, the counting machine is equipped with a positioning system as standard. The function of this system is to ensure that the bottle, pouch or other container is accurately aligned with the filling port. This ensures that once the container is in place, the accurately counted product is automatically and quickly loaded into the container.   Capping system (optional): When the packaging container is a bottle, some models of counting and filling machines integrate an automatic capping function, which can tighten the bottle cap on the bottle mouth immediately after the counting and filling is completed. This not only saves the space and cost of configuring a separate capping machine, but also improves production efficiency and hygiene standards.   Control system: The control system of the fully automatic model includes a microprocessor, touch screen interface, photoelectric sensor, contact sensor, visual inspection camera, etc., for the purpose of setting counting parameters, monitoring the production process, adjusting speed and handling faults.     3. Types of counting machines Counting machines can be divided into several main categories according to their design, function and degree of automation. The following outlines several common types of counting machines and their respective advantages and disadvantages, aiming to provide a more comprehensive and differentiated perspective.   1. Manual counting counter, also known as manual counting t...

Before we understand the role of the Tablet Capsule Counting Machine in the pharmaceutical industry, It is not difficult to find that with the continuous development of today's pharmaceutical industry, the market has become more stringent on pharmaceutical production standards, and the demand for standardized mass production has also led to artificial efficiency that has completely failed to meet the needs of today's pharmaceutical production. Pharmaceutical production not only requires higher efficiency, but also emphasizes the precision and consistency of product quality, which are difficult to sustain by human power. Especially in the counting and packaging of tablets and capsules, manual operation not only consumes time and effort, but also easily leads to counting errors, product contamination or damage, which not only directly affect the quality of the drug, but also make consumers lose trust in the brand enterprise, resulting in reputational damage and economic losses.     Therefore, in the large-scale standardized production of pharmaceutical products, ensuring the accuracy of product quality and the number of tablets per bottle requires the use of high-precision tablet and capsule counting machines. Let me take you through the key role that electronic counting machines play in the pharmaceutical industry.   1. Improve production efficiency In traditional manual counting methods, workers need to manually count the quantity of each bottle of medicine, which is not only time-consuming, but also prone to error. The emergence of electronic counting machine completely solves the problem of manual operation, greatly improving the accuracy of drug quantity bottling and the efficiency of mass production.   First, let's look at the incredible speed of this device. A highly efficient tablet and capsule Counting Machine (e.g. RQ-16H Automated Counting Machine) can accurately count up to 7,000 tablets per minute and bottle about 70 tablets. This means you can do in just one day what would previously have taken 5-10 workers a week to complete. Imagine if you installed multiple such devices on your production line, your capacity would increase exponentially.   Secondly, the tablet capsule counting machine has a high degree of automation and can work 24 hours a day. You no longer need to worry about manual fatigue, nor do you need to increase overtime hours in order to increase production. The electronic counting machine only needs to set the parameters, and can run stably for a long time to complete the established production work.   In addition, modern tablet and capsule counting machines are often equipped with intelligent control systems that can automatically adjust the counting parameters according to the characteristics of different products. This means that you can easily switch between different batches or different kinds of medicines without spending a lot of time debugging equipment.   By improving prod...

Basic principles and classification of tablet press 1. What is a tablet press A tablet press is a mechanical device specially designed to compress dry granular or powdered materials into tablets by pressure. It is widely used in many industries such as pharmaceuticals, food, chemicals, and cosmetics, and is mainly used to produce tablets, sugar tablets, calcium tablets, chewing gum tablets, seasoning tablets, catalyst tablets and other products.     2. Working principle of tablet press The basic working principle of tablet press is to compress the material in the mold through one or several pairs of punches (upper and lower punches), and then form tablets of the same size and shape.     3. Working process of tablet press The material is first fed into the mold through the feeder, and then the upper and lower punches move vertically relative to each other, thereby applying pressure to the material for extrusion. The shape and size of the compressed material are based on different customization of the mold. After compression, the tablet is ejected from the mold to form a discharge. The subsequent process generally needs to be connected to a tablet screen for dust removal and polishing, and a metal detector to reject tablets that exceed the standard, which is convenient for subsequent tablet packaging, such as connecting a tablet counting machine for tablet counting and bottling, and connecting to a blister packaging machine for blister packaging.   4. Main types of tablet press Single punch tablet press: Usually used in laboratories or small batch production, it uses a cam or eccentric wheel connecting rod mechanism to make the upper and lower punches produce relative movement to press tablets.   Multi-punch rotary tablet press: This type of tablet press drives multiple molds to perform vertical reciprocating motion through a rotating turntable to achieve a continuous tableting process, which is suitable for medium to large batch production.     High-speed tablet press: High-speed rotary tablet press: Similar to the rotary tablet press, but the turntable has a higher rotation speed, which can achieve very high production efficiency and is suitable for large-scale industrial production.     Special-purpose tablet press: Such as double-layer tablet press, special-shaped tablet press, etc., are used to produce tablets with special shapes or structures.     Industry application of tablet press Tablet presses manufacture a wide variety of products in different industries. Here are some specific examples:   Pharmaceutical industry This is the most widely used field for tablet presses, mainly for the manufacture of pharmaceutical tablets, including ordinary tablets, controlled-release tablets, effervescent tablets, etc.     Typical products Ordinary tablets: This is the most common form of tablets, covering a wide range of categories from antipyretic analgesics (such as aspirin, ib...

Speaking of bubble cover packaging, many people may not be familiar with what it is. However, blister packaging this packaging method has been widely penetrated into various areas of our daily life. For example, from small to street convenience stores, large shopping supermarkets, hardware stores, hospitals, pharmacies, stationery and daily products, blister packaging can be seen everywhere in our lives. Then why is this packaging so popular and widely used? Then let me explain in detail what is blister packaging and its advantages and disadvantages.   What Is Blister Packaging? Blister packaging is a modern common and widely used packaging method, especially suitable for small goods, such as drugs/health products, disposable medical equipment, solid food and liquid food, cosmetics, biochemical and daily chemical products, stationery, small hardware accessories, toys, auto parts, agricultural seeds, electronic products and other products. The basic principle of blister packaging technology is to encapsulate the product in a pre-formed transparent plastic blister, and then seal the blister and a backplane (bottom plate) together. Below I will give you a detailed introduction to the blister packaging.     The Composition Of Blister Packaging 1. Blister cap: It is generally made of plastic material (PVC) or metal material (aluminum foil) by heating blow molding or mold pressing, so that it forms one or more raised cavities to accommodate the product. The blister can also be customized according to the shape of the product mold to form a special shape of the cavity to meet different needs. The following is the introduction of common materials for blister molding. 1.1 Plastic material of bubble cap: Polyvinyl chloride (PVC) : high transparency, easy to form, cheap. Polyethylene terephthalate (PET) : good barrier, strong chemical resistance. Polypropylene (PP) : Good heat resistance, suitable for high temperature sterilization. 1.2 Metal material of bubble cap: Aluminum foil: the most commonly used backplane material, excellent barrier, easy to open after sealing. Aluminum-plastic composite material: combining the advantages of plastic box aluminum foil. 2. Back Plate: The backplane of drug blister packaging is commonly used as aluminum foil material, and can also be used according to the needs of different products, such as plastic, cardboard, dialysis paper or other composite materials, as the support and closed surface of the blister can also print display information, such as brand name and logo, promotional activity information, product information, instructions for use, warning information, etc. 3. Sealing Layer: The connecting part between the blister cap and the back plate is tightly combined by using heat sealing, cold sealing or bonding to ensure the tightness and integrity of the package. In the selection of blister packaging, the choice of material should consider a number of factors, such as product characteristics, size and...

What is Tablet Press Tablet press machines are crucial production machinery in the solid dosage forming process, widely used in the pharmaceutical and chemical industry. As China TOP 3 pharmaceutical and packaging machinery manufacturer in Guangdong, RichPacking leverages over 31 years of extensive experience to provide a comprehensive and accessible introduction to tablet compress machines in this article. We hope this will help you gain a thorough understanding of this essential equipment.     Definition of a Tablet Press Machine A tablet press machine is a device that compresses powders, granules, pellets, or their mixtures into tablets of the same size. The shapes of the tablets can include round, diamond, ring, or other irregular forms. Additionally, it can produce multi-layered tablets, such as double-layered bi-color tablets, and triple-layered tri-color tablets.   Working Principle of Tablet Press Machine Let's delve into the working principle of a tablet compress machine. It can be succinctly summarized in three steps:     1. Filling: The powder or granular material is added to the tablet forming position of the press. 2. Compression: The upper and lower punches exert force, compressing the powder, granules, or mixtures filled in the die to form tablets. 3. Ejection :Once the tablets are compressed, they are ejected from the die.   Types of Tablet Press Machines From the above, we understand that the basic principle of a tablet press machine is quite simple. Based on the different implementations of the three working steps, the main types can be categorized into manual tablet presses, single-punch tablet presses, basket punch tablet presses, and rotary tablet presses.   1. Manual Pill Press a. Introduction A manual tablet press is a tool purely driven by human power to compress tablets. The material is manually added, compressed by human force, and the finished tablets are manually removed. This is the most basic type.     b. Disadvantages Since the entire process relies on manual operation, the efficiency is understandably very low. The output can only reach a few hundred tablets per hour. The force applied to the material is very small, so the amount of material that can be compressed is limited. The maximum diameter and thickness of the tablets can only be up to 10mm and 6mm, respectively.   c. Advantages Its advantage lies in its extremely low cost, ease of use without any prior experience, and the ability to manufacture tablets anytime, anywhere.   d. Common Applications Manual tablet presses are widely used in scenarios where high quality and quantity of tablets are not required, and also in small-scale production in home workshops, where the budget is usually limited.   2. Single-Punch Tablet Press a. Introduction A single-punch tablet press, also known as a single-station cam tablet press, can produce only one tablet at a time. Its main structure consists of a frame...