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  • Jun 06, 2024 The Application of Blister Packing Machine
      Blister packing machines also call blister packaging machine or blister machine, it have revolutionized packaging across various industries, ensuring product safety, longevity, and consumer convenience. This article delves into the reasons for their widespread use, the industries that benefit the most, and crucial factors to consider when choosing a blister packing machine.        Why Use Blister Packing Machine?   Blister packing machines provide several advantages that make the product manufacturer a priority option for packaging. Here are the key reasons:    1. Protection and Preservation   Blister packs provide excellent protection against environmental factors such as moisture, oxygen, and contamination. This is particularly important for products sensitive to these elements, such as tablets, capsules, honey, ketchup, butter, etc. The hermetically sealed compartments ensure that the product keep safe and effective before the expired date.          2. Tamper Evident Packaging   Blister packaging acts as a deterrent against tampering. The clear, sealed compartments make it immediately evident if a product has been compromised, ensuring consumer safety and maintaining the integrity of the brand.    3. Consumer Convenience   Blister packs are designed for easy use by consumers. They offer single dose packaging, which is especially beneficial for medications, making it easier for patients to adhere to their dosage schedules. Additionally, the clear packaging allows consumers to see when they are browsing the product, make the consumers has a better buying experience.    4. Efficient Production   Blister packing machines streamline the packaging process, greatly save the labor cost, increase production volume within same time. Automated systems reduce man made errors, and speed up production times, making them cost effective solutions for manufacturers.    5. Versatility   These machines can handle different kind of commodity, from pills and tablets to hardware and electronics. The versatility in design and function allows manufacturers to use blister packing for diverse product lines without needing multiple types of packaging machinery.    What Industry Will Use Blister Packing Machine?   Blister packing machines are utilized across a broad spectrum of industries, each leveraging the technology to meet specific packaging needs. Here are some of the primary industries:    1. Pharmaceutical Industry   The pharmaceutical industry is perhaps the largest user of blister packing machines. Medications in tablet, capsule, or lozenge form are commonly packaged using blister packs. The protection against moisture, contamination, and tampering is critical for ensuring the efficacy and safety of pharmaceuticals.      2. Food and Beverage Industry   Blister packs are widely used for packag...
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  • May 30, 2024 How to Integrate Automatic Pill Counters into Existing Production Lines
    In the pharmaceutical industry, the accuracy and efficiency of pill counting are crucial. The introduction of automatic pill counters can greatly enhance the efficiency of pharmaceutical production lines. This article will explore the benefits of automatic pill counters for the pharmaceutical industry, including improved accuracy, increased production efficiency, and reduced labor costs. We will also discuss how to choose the right counter, the steps for installation and integration into existing production lines, as well as potential challenges and solutions. Finally, we will introduce the different types and working principles of automatic pill counters, helping you to fully understand how these devices can optimize your production process.     Benefits of Automatic Pill Counting Improved Counting Accuracy Automatic pill counters use advanced sensors and photoelectric technology, as well as high-end visual sensing technology, to ensure that each pill is accurately counted. This high-precision counting method not only reduces human error but also ensures the consistency and quality of each batch of medication. This is particularly important in the pharmaceutical industry, where accurate pill counting directly affects the dosage, efficacy, and profitability of the medication. Increased Production Efficiency Automatic pill counters can significantly increase the efficiency of pill packaging production lines. Traditional manual counting methods are not only time-consuming and labor-intensive but also prone to errors. Automatic counters, on the other hand, can operate continuously without interruption, greatly enhancing the speed and efficiency of pharmaceutical packaging production. This not only shortens the production cycle, increases product stability, and benefits the company but also meets the market's rapid demand for medications, helping to quickly capture market share. Reduced Labor Costs Using automatic pill counters can significantly reduce labor costs. Automated equipment replaces the arduous manual or semi-automatic counting work, reducing the dependency on manual operations. This not only lowers labor costs but also lessens the workload on employees, reducing the risk of occupational diseases caused by repetitive labor.   Types and Working Principles of Automatic Pill Counters Basic Counting Equipment Basic counting equipment is mainly used for small to medium-sized production lines, characterized by its simplicity and reliability. These devices typically use photoelectric sensor technology and standard vibration plates to control pill transmission. The sensors detect the number of pills, which are then automatically bottled. Production efficiency generally ranges from 10-35 bottles per minute. Features Simple Operation: Suitable for small-scale production. Low Cost: Ideal for companies with limited budgets. Easy Maintenance: Simple structure, easy to maintain and clean. Mid-range Counting Equipment Mid-range automati...
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  • May 30, 2024 A Comprehensive Guide On How To Buy A Blister Packing Machine At the Canton Fair
      The Canton Fair, also call China Import and Export Fair, the event held in Guangzhou, China, twice each year. It is widely recognized as the most attractive trade fair. For those looking to purchase a blister packing machine, the Canton Fair is an unparalleled opportunity to explore a vast array of products, meet suppliers, and make informed purchasing decisions. This guide will help you navigate the process of buying a blister packing machine at the Canton Fair, from preparation to ensuring product quality.    About Canton Fair   The Canton Fair was established in 1957 and has grown to become the largest and most comprehensive trade fair in China. It is held twice a year, in spring and autumn, the date is April 15th -May 5th, October 5th-November 4th, at the China Import and Export Fair Complex in Guangzhou. Many different industry supplier and buyer will gather in the fair including packing material, packing machinery (include the pharmaceutical machine-- blister packing machine), textiles, and medical devices. For those in the market for a blister packing machine, the Canton Fair offers a unique platform to connect with manufacturers and suppliers, see the latest innovations, and negotiate deals directly.        The Reason To Attend the Canton Fair    1. Access to a Wide Range of Suppliers   The Canton Fair brings together a vast number of exhibitors from all over China and beyond, providing attendees with access to a diverse range of suppliers in one location. This concentration of suppliers allows buyers to compare products and prices efficiently.     2. Hands-On Experience   One of the reason to attend the Canton Fair is the ability to see and interact with the products firsthand. For buyers interested in blister packing machines, this means they can observe the machines in action, assess quality, and ask detailed questions directly to the manufacturers.      3. Networking Opportunities   The Canton Fair is a good chance to build relationships with suppliers and other industry professionals. Establishing these connections can lead to better deals, ongoing support, and valuable insights into the latest industry trends.    4. Cost-Effective Sourcing   Attending the fair can save you cost by meeting different suppliers in one location. By dealing directly with manufacturers, buyers can often negotiate better prices and terms than they would through intermediaries or online platforms. You can also visit the supplier near the canton fair, such as Guangdong Rich Packing Machinery Co., Ltd. It is only 3 km from Pazhou Exhibition Complex, it takes about 10 minutes by a taxi.    Some Tips Before Attending the Canton Fair    1. Register and Plan Your Trip   First, you need to register for the Canton Fair through its official website. By doing this, you will get a registered badge to access the entry check. Planning ...
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  • May 23, 2024 How to Ensure the Precision and Consistency of Capsule Filling?
    In the production of pharmaceuticals and health products, the precision and consistency of capsule filling are key aspects of quality control. Ensuring that each capsule is filled accurately and uniformly is not only a necessary condition to meet regulatory requirements but also the foundation for improving product quality and customer satisfaction. This article will explore solutions to common problems in the capsule filling process, and provide a detailed introduction to the relevant production processes, equipment maintenance, and quality control procedures, with references to pharmaceutical industry standards and regulations to ensure the accuracy and reliability of the content.     I. Capsule Filling Production Process Process Flow Raw Material Preparation: Pre-treat the drug powder or granules, including steps such as drying, crushing, and sieving, to ensure the fluidity and uniformity of the raw materials.     Capsule Shell Treatment: Capsule shells are usually made of gelatin or HPMC and must undergo quality inspection to ensure they are free from damage and contamination. Filling Process: (1) Capsule Arrangement: Arrange the capsules according to the direction of the upper and lower parts and then place them into the capsule tray or mold. (2) Capsule Shell Separation: Separate the upper and lower parts of the capsule shell through the capsule separation mechanism. (3) Filling Medicine: Use a filling machine to fill the medicine into the lower half of the capsule shell. The filling amount is quantified according to the formula and controlled by the filling equipment, ensuring the medicine dosage is accurate and uniform. (4) Sealing the Capsule: Align and seal the upper and lower parts of the capsule shell. Post-treatment: The filled capsules need to be polished and screened to remove surface dust and defective products. Packaging and Storage: All capsules that pass quality inspection will be packaged in a standardized manner in a pollution-free environment and stored in a warehouse with well-controlled temperature and humidity to maintain their efficacy and quality.   II. Equipment Selection In the process of capsule filling, selecting the right equipment is key to ensuring the precision and consistency of the filling. High-quality equipment not only improves production efficiency but also reduces problems that may arise during the production process. The following is a detailed introduction and selection recommendation for various types of equipment in the capsule filling process.   Capsule Filling Machine The capsule filling machine is the core equipment in the capsule production process, mainly responsible for accurately filling the drug powder or granules into the capsule shell. According to the level of automation, capsule filling machines can be divided into semi-automatic and fully automatic capsule filling machines. Different types of capsule filling machines have their own advantages and applicable s...
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  • May 23, 2024 A Professional Guide on How to Maintain the Tablet Compression Machine
      Maintaining a tablet compression machine, also known as a tablet press machine or automatic tablet press machine, is crucial for ensuring consistent and efficient production of tablets. Keep doing the maintenance will make the machine run longer , at the same time, the tablet quality will remain consistently. This guide will help the user have a overview on how to maintain the tablet pressing machine.  We'll cover which parts require attention during daily operation, the regular tasks that need to be performed after a certain period, how frequently maintenance should be conducted, and a step-by-step guide on maintaining the tablet pressing machine.   Which Parts You Need to Pay Attention to During Daily Operation Daily operation of a tablet compression machine involves monitoring and inspecting various components to ensure smooth functioning. Here are the key parts that need your attention: 1. Turret The turret holds the tooling (dies and punches) and rotates to compress the powder into tablets. Check for any signs of wear or damage, as this can affect tablet quality and machine performance.     2. Punches and Dies Inspect the punches and dies for any signs of wear, chipping, or misalignment. Worn or damaged tooling can lead to tablet defects such as capping, lamination, or variations in tablet weight.       3. Lubrication System Ensure that the lubrication system is normally working, and that all the parts required to lubricate are in good condition. Insufficient lubrication can lead to increased wear and tear. If the lubricant is not enough, the moving parts will be in the possibility of damage.     4. Compression Rollers Check the compression rollers for smooth operation and any signs of wear. Worn rollers can affect the compression force and, consequently, the quality of the tablets.     5. Feeder System Ensure that the feeder system is delivering powder consistently and evenly. Any blockage or inconsistency in the feed can lead to uneven tablets.       6. Electrical Components Inspect the electrical components, including sensors and control panels, for proper operation. Any issue on these components will affect the normal production process.    7. Safety Guards  Check the safety guards are running without any problem. Safety must treat it as the most important thing , so it can avoid the unnecessary loss.    What Routine Work Needs to Be Done After a Certain Time Running?   After a certain period of operation, more thorough maintenance tasks should be performed to ensure the longevity and efficiency of the tablet press machine. These tasks include:   1. Cleaning  Periodically clean the machine surface’s dust, powder etc. will keep it always in good performance status. Use appropriate cleaning agents that do not damage the machine's components. Please use the soft cleaning agents , so it won’t destroy the machi...
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  • May 21, 2024 What is a Blister Packing Machine? A Comprehensive Guide
      Blister packing machines play a crucial role in the packaging industry, particularly in the pharmaceutical sector. It is important to maintain the blister packed capsule or tablet in good condition without any damage.  In this article, we'll delve into the development, applications, working principles, types, market trends, and more related to blister packing machines.  After the reading, you will unlock the expertise and knowledge in blister machine.        The Development of Blister Machine   Blister packing machines from how to make it to become a commercial product. In the mid-20th century, the strong demand for advanced packaging led industry experts and R&D researchers to start considering a product that could really increase efficiency in the pharmaceutical industry. The early models were rudimentary, focusing primarily on basic functionality. As the technology and materials development, the blister machine has made a big progress in the design.   The development of blister machines has been driven by the pharmaceutical industry's stringent requirements. Innovations such as thermoforming and cold forming have enhanced the machines' capabilities, allowing for more precise and reliable packaging. Today, modern blister packing machines are equipped with sophisticated features like automated feeding systems, high-speed production capabilities, and advanced quality control mechanisms.    The Application of Blister Packing Machine   Blister packing machines are widely used across various industries, but their primary application is in the pharmaceutical sector. They are designed to protect tablets, capsules from malicious or nature environmental damage.     In addition to pharmaceuticals, blister packing machines are also used to pack the jam, cosmetic, perfume, vape, medical scalpel, ball pill, inject vaccine, etc. The electronics industry utilizes these machines to package small components, while the consumer goods sector uses them for items like batteries, razors, and stationery.     The Working Principle of Blister Machine   The working principle of a blister packing machine involves several key steps. These machines can be categorized into two main types: heat forming for pvc-alu blister packing, and room temperature forming for alu-alu blister packing.    Heat Blister Packing Machines   1. Material Feeding: A roll of plastic film or sheet is fed into the machine. 2. Heating: The plastic film is heated to a pliable state. 3. Forming: The heated film is then molded into cavities using a forming die with a compressed air blowing. 4. Product Loading: Products are placed into the formed cavities either manually or automatically. 5. Sealing: A lidding material (usually aluminum foil) is placed over the cavities and sealed using heat and pressure. 7. Indentation: The indentation is optional for the blister machine, this process is to press th...
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  • May 18, 2024 Application of high-speed tablet press in pharmaceutical industry
    In the pharmaceutical industry, High speed tablet press have become indispensable key equipment. With the rapid development of the pharmaceutical industry, pharmaceutical companies have increasingly higher requirements for production efficiency, product quality and accuracy. High-speed tablet presses meet the stringent needs of modern pharmaceutical production with their high efficiency, precision and stability. This article aims to comprehensively introduce the importance of high-speed tablet presses in the pharmaceutical industry and its wide range of application scenarios, and understand its working principle and functional structure to help everyone better understand the core role of this advanced equipment in modern pharmaceutical production.      1. The importance of high-speed tablet press in the pharmaceutical industry   #1. Improve productivity As the name suggests, the biggest feature of high-speed tablet press is the high efficiency brought by high speed. Compared with traditional tablet pressing equipment, high-speed tablet presses can produce thousands or even tens of thousands of tablets per minute, producing more tablets per unit time, significantly improving production efficiency. For pharmaceutical companies that produce drugs on a large scale, the high degree of automation of high-speed tablet presses reduces manual operations and production costs, which can significantly shorten the production cycle and improve production energy efficiency to meet the growing market demand for drugs.   #2. Ensure product quality The high-speed tablet press can accurately control the thickness, powder content and hardness of each tablet during the tableting process to ensure that the ingredients of each tablet are uniform, avoid unstable drug effects caused by uneven weight or insufficient hardness, and reduce the impact of human factors on influence on drug quality and improve drug safety. In addition, the high-speed tablet press is equipped with an advanced monitoring and detection system, which can monitor various parameters in the production process in real time, detect and correct deviations in production in a timely manner, and accurately classify tablets that do not meet production requirements when discharging. Waste removal further improves product quality and ensures the efficacy of tablets.   #3. Cost savings Although the initial investment of a high-speed tablet press is high, its efficient production capacity and stable product quality can help companies save a lot of manpower, material resources and maintenance costs. The high-speed tablet press reduces the scrap rate and rework rate during the production process, thereby reducing production costs. Functions such as automated safety monitoring, intelligent lubrication and mold self-cleaning also greatly reduce equipment maintenance costs. In the long run, the use of high-speed tablet presses can bring considerable economic benefits and healthy growth t...
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  • May 17, 2024 Capsule vs Tablet
    Whenever we have an illness or need daily nutritional supplements, we usually come across two main forms of pharmaceuticals: capsules and tablets. So, what is the difference between these two forms? What are the advantages and disadvantages of each? How are they made? How do we choose the form of medicine that is more suitable for us? RichPacking combines more than 30 years of pharmaceutical machinery pharmaceutical experience and more than 4510 solutions to provide you with detailed answers and analysis to these questions in this article.   What are capsules? In general, capsules are a very useful pharmaceutical dosage form that can make medicine treatment more convenient by precisely controlling the dosage of ingredients filled in the capsule. The design inspiration is similar to a sandwich candy. Its main function is to accurately and hermetically pack the medicine into a capsule, firstly to mask the bitter or peculiar smell of the medicine itself, and secondly to protect the medicine from light and moisture.     As a commonly used type of pharmaceutical preparation, hard capsules are composed of a capsule body and capsule cap as well as internal ingredients, while soft capsules usually consist of a soft shell and internal liquid ingredients. The internal components are usually filled with powder, granules, pellets or liquid. The materials usually used for capsule bodies are gelatin, starch or methylcellulose.   Type of capsule Depending on the nature of the filling material and the need for treatment, the capsules will be designed to dissolve in the stomach or intestines, which are gastric-soluble capsules and enteric-coated capsules. Their main difference lies in the location of dissolution and release of the medicine in the human digestive tract.     Gastrosoluble capsules: This type is mainly used for medicines that need to work in the stomach, or those that are more easily absorbed in the acidic environment of the stomach, dissolve quickly in gastric juice, and are released. A simple analogy is that medicines that treat stomach diseases are usually Use gastric-soluble capsules.   lEnteric-coated capsules: The capsules are designed so that the medicine is broken down and released after entering the intestine. Since the stomach is located farther forward than the intestines in the human digestive tract, in order to resist corrosion by gastric juice, its outer shell must be made of a special material to remain intact in the gastric juice. Its real purpose is to dissolve and release the medicine after it enters the intestine and encounters an alkaline environment. Such capsules are often used for medications that need to work in the gut, such as some probiotics and intestinal anti-inflammatory medications.   The selection of these two capsule types needs to be determined based on the characteristics of the medicine and the therapeutic goals, because the final filling effect must be to improve the therap...
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  • May 16, 2024 2024 Updated Knowledge of Blister Packaging Machines
       1.The Origin Of Blister Packaging Machine   The blister packaging machine’s invention is based on the new material development. As the scientist’s research on the PVC and aluminum foil, combined with the electricity and machinery technology, the first invention country is the USA. Because the blister packaging can clearly see the packed product and safe to keep it, it becomes popular all over the world.    2.The Type of Blister Packaging Machine   The first type is manual operation, it is low production capacity, mainly use in laboratory, pharmacy, hospital, R&D institute etc. this machine can put on the table , so it also call table top blister packaging machine, from the blister forming to sealing, cutting, the whole process need to assist with a operation staff.         The second type is fully automatic packing. From the forming working station to pressing working station, sealing working station, cutting working station no need to use the labor, it will greatly increase the working efficiency and the packaging quality.         3.What Kind Of Material Can Be Used In Blister Packaging Machine? Alu-PVC blister packaging       This type of blister packaging use aluminum foil for sealing , PVC for the blister pocket which is hold the tablets or capsules. When you use this material to pack, that means this kind of medicine can be kept in the common environment. 65% of the blister package use this material according to our experience in the pharmaceutical industry. Because this type of packaging cost is more attractive to use.   Alu-Alu Blister Packaging         This packaging way use aluminum foil for two side : the pocket holding and the sealing. When you consider to use this way to pack, that means this medicine need to avoid the sun, it need to be kept in a closed and a space which it can protect from the sunlight.    PVC-Card board or PVC-Paper Blister Packaging     Many commodities are use these material to pack, such as the one time use bistoury, battery, blade etc. It can see the product without tearing the sealing. So it can show to customer with a closed package.    4.The Working Flow for Blister Backaging Machine   First, the the pvc or aluminum foil will be soften by a high temperature of 130 degree centigrade in the forming working station. In this working station , the softened material will be formed a blister pocket by the compress air.         After the blister pocket is formed, then it will move to a new position to fill the capsule or tablet into the blister pocket.      Then the plate will move to thermo sealing station, in this working station, the capsule or tablet will be sealed with a aluminum foil.     The fourth working flow is the pressing station, in this working station, you can press the batch number, production d...
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