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  • Nov 13, 2025 Tablet Press Machine – 10 Essential Things Every Buyer Should Know Before Making a Selection
    Introduction   Selecting the right tablet press machine is one of the most strategic investments a pharmaceutical or nutraceutical manufacturer can make. Beyond simple compression speed, the right machine defines your long-term product quality, GMP compliance, and ability to scale efficiently. Many first-time buyers focus solely on output capacity or price—but the real decision involves a delicate balance between engineering precision, maintenance simplicity, regulatory readiness, and total cost of ownership (TCO). With hundreds of models and specifications available, how can you identify a machine that truly fits your factory’s needs?This comprehensive 2025 buyer’s guide outlines 10 essential things every buyer must know before investing in a tablet compression machine—from types and tooling to automation, ROI, and after-sales service.   1. Types of Tablet Press Machines Explained   Choosing rotary tablet press machine is the first—and perhaps most important—decision. Each has distinct characteristics depending on your batch size and production objective. Type Output (tablets/hour) Typical Application Advantages Rotary Tablet Press 30,000–250,000 Medium to large pharmaceutical production Continuous operation, consistent tablet weight, higher efficiency High-Speed Rotary Tablet Press 300,000–600,000+ Large-scale industrial pharma, contract manufacturing Multi-station compression, servo control, fully enclosed GMP design   ➡️ Pro Tip:If your production exceeds 50,000 tablets per hour or you require multi-SKU batch flexibility, always choose a rotary press with modular turrets. It delivers stable compression pressure and supports continuous production.     2. Prioritize GMP Compliance and Clean Design   Every tablet press machine for pharmaceutical production must be designed under Good Manufacturing Practice (GMP) guidelines. Compliance isn’t only about passing audits—it ensures product safety and traceability. Look for the following structural features: ● Contact parts made from 316L stainless steel ● Enclosed compression chambers to avoid cross-contamination ● Smooth, mirror-polished surfaces for easy cleaning ● Quick disassembly without dead corners ● Mechanical drive areas separated from product zones ● Availability of IQ/OQ/PQ validation documents A clean design also minimizes downtime during cleaning and validation. In a real-world GMP plant, every extra minute spent scrubbing powder residue translates into lost output. Example:One GMP-compliant rotary press can cut cleaning time from 2 hours to 40 minutes, directly increasing daily production by 15–20%.   3. Evaluate Production Capacity and Compression Force   Buyers often assume “higher speed = better.” But the real performance of a tablet compression machine depends on compr...
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  • Nov 11, 2025 Top 10 Tablet Press Machine Suppliers Worldwide 2025
    Tablet press machine suppliers abound in different regions across the globe. This article analyses corporate qualifications of top 10 pill pressing machine manufacturers and their machines’ stand-out features, rendering reliable selections before you procure your tablet pill presses.   Standards and regulations of pharmaceutical industry have become increasingly more stringent. Regulatory agencies like FDA and EMA require more continuous post-market surveillance, and their focuses have shifted from just pre-approval clinical trials to monitoring a drug's safety throughout its entire life cycle. To make sure medication processing machines meet high-standard regulatory compliance, it is significant to select an outstanding manufacturer from hundreds of tablet pressing machine suppliers.     main mechanism of an auto tablet presser and pharmaceutical tablets   About Tablet Press Machines   A tablet pill press is the equipment utilized in the pharmaceutical, nutraceutical, food, and chemical industries to compress powders or granules into solid pills and tablets of specific sizes, shapes, and weights. The primary function of an automatic pill press is to ensure dosage accuracy and production efficiency on a massive scale.   A pill pressing machine operates on a simple yet engineered principle. At the beginning, powdered ingredient is fed from a hopper into dies with cavities that determine tablet sizes and shapes. Then two punches—an upper punch and a lower punch—move in a coordinated motion to compress powder or granules within a die. This tablet compression process consolidates the ingredient, forming solid pharmaceutical tablets.   What Enterprises Are on List of Top 10 Pill Pressing Machine Manufacturers?   Manufacturer Foundation Year Headquarters Fette 1948 Germany IMA 1961 Italy Rich Packing 1993 China Syntegon 1969 Germany KORSCH 1972 Germany Romaco 1989 Germany GEA 1881 Germany ACG 1961 India Natoli 1973 US Cadmach 1994 India     1  Fette Compacting     Headquarters: Germany Founded in: 1948 Fette Compacting is a global leader in pharmaceutical tablet compression technology, supplying high-performance rotary and single-punch pill pressing machines for nutraceutical and medication tablets. Founded as a specialist engineering firm, Fette focuses on precision and scalable pharmaceutical production solutions with a strong global service network.   Strengths: ●World-class engineering and equipment construction quality. ●Focus on cGMP compliance, machine cleanability and operator safety. ●Broad portfolio from R&D of equipment functions to high-speed production of solid preparation (e.g. pills and capsules). ●Strong after-sales service, user training and spare-parts support.   Stan...
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  • Nov 06, 2025 Pharmaceutical Tablet Press Machine: 8-Factor Procurement Checklist for Lower TCO and Risk
    Introduction: The Critical Role of Tablet Press Machine in Pharmaceutical Manufacturing   In the highly regulated pharmaceutical industry, the tablet press machine stands as a cornerstone of solid dosage form manufacturing. These sophisticated pieces of equipment, commonly known as tablet presses, perform the crucial function of transforming powdered or granular formulations into precisely formed tablets with consistent size, weight, hardness, and dissolution characteristics. The selection process for these pill making machines has grown increasingly complex due to technological advancements, regulatory requirements, and the diversification of tablet formulations. From basic compress machines to sophisticated multi-layer presses capable of handling complex drug delivery systems, the market offers numerous options. This comprehensive guide serves as your strategic selection roadmap, providing detailed insights to navigate the evaluation process systematically and make an informed decision that aligns with both your current needs and future growth plans.       1. Understanding Tablet Press Machine Fundamentals   A Tablet Press machine operates on the principle of applying controlled mechanical pressure to pharmaceutical powders or granules within confined spaces to create tablets of predetermined specifications. The fundamental mechanism involves several integrated components working in precise coordination: the hopper regulates material feeding, the die cavity defines the tablet's dimensional parameters, and the punches apply compression force through the turret's rotational movement. This synchronized operation occurs through distinct phases—filling, compression, and ejection—that repeat in rapid succession to achieve production targets.   The evolution of compression technology has yielded various machine configurations, each designed for specific applications. Presses represent the simplest design, suitable for small-scale operations, while rotary tablet press machine dominates commercial production with their continuous operation and high output capabilities. For more complex formulations, bilayer tablet presses enable the combination of incompatible active pharmaceutical ingredient(API) or modified-release profiles, and multi-layer tablet presses extend this capability further. Additionally, specialized machines exist for unique applications such as effervescent tablets or chewable formulations. Understanding these fundamental differences provides the necessary foundation for making an appropriate selection that matches your specific product requirements and production objectives.   2. Comprehensive Analysis of 8 Key Selection Factors   2.1. Tablet Type: Aligning Machine Capabilities with Formulation Requirements   The characteristics of your tablet formulation must dictate your machine s...
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  • Oct 27, 2025 Gelatin Capsules VS Vegetarian Capsules: Differences & Selection
    A great number of consumers favor gelatin capsules or vegetarian capsules that encapsulate drugs or dietary supplement as their preferred method for taking medications and nutritional supplements. This preference exists according to some benefits that capsules offer over other dosage forms such as pills and tablets.   Primarily, the tasteless and odorless nature makes capsules considerably easier to swallow, masking any unpleasant flavor associated with active pharmaceutical ingredients (API). Furthermore, capsules are designed to dissolve rapidly in intestines, facilitating quicker absorption into humans’ bloodstream. From a manufacturing perspective, capsule filling production is frequently more streamlined and cost-effective than the complex tablet compression required for pills.       hard capsule shells encapsulating drug powder     When sourcing empty capsules, a critical decision lies in selecting the appropriate capsule shell material: gelatin capsules VS vegetarian capsules. The market offers a division between vegetarian capsule shells—such as shells made from HPMC (hydroxypropyl methylcellulose) and Pullulan derived from fermented tapioca—and traditionally animal-sourced gelatin capsule shells. While consumers’ dietary or cultural requirements may guide this choice, understanding both vegetable capsules and gelatin capsules enables pharmaceutical manufacturers to make a proper selection, balancing factors like dissolution rates, oxygen barrier properties, stability, and consumer preferences.     Where Does Gelatin Come from?   Consumers sometimes ask: what are gelatin capsules made of? Gelatin is a unique biopolymer, most commonly sourced from bones, skin, and connective tissues of animals. Through a complex manufacturing process, these raw materials are transformed into the familiar brittle, translucent solid almost tasteless and odorless. The fundamental transformation occurs through the partial hydrolysis of collagen, a primary structural protein found abundantly in animals. This process breaks down large collagen molecules into a manageable mixture of smaller peptides and proteins, resulting in the substance we know as gelatin.   Common sources for gelatin production include cattle (beef), pigs (pork), and poultry (chicken), with the choice of raw material influencing final products’ characteristics. For instance, gelatin derived from animal bones tends to form a tough and hazy film, structurally strong but relatively brittle. In contrast, gelatin obtained from pork or other animal skins yields a much clearer material with better plasticity and flexibility.   These distinct properties dictate applications for each gelatin type. Consequently, pharmaceutical companies often utilize specific blends of bone and skin gelatin to manufacture two-piece hard ...
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  • Oct 25, 2025 Blister Packaging Machine 3 Core Features: Full Servo Drive, 4-Station Positioning, and Modular Molds
    Blister packaging machines, core equipment in the modern pharmaceutical, food, and electronic component packaging industries, directly impact production efficiency and product quality through their performance. With intensifying market competition and rising consumer demands for packaging, buyers are demanding more than just basic functionality from blister machines; they demand multiple features, including high precision, intelligent operation, and exceptional stability. This article will focus on three key features: full servo drive, four-station mandrel positioning, and modular mold design. It will also analyze how these technologies can bring practical benefits to buyers, reducing costs while improving overall production efficiency.         1. Full Servo Drive: Zero-Error Pulling and Long-Term Stable Operation   Full servo drive technology is the core of high-precision control for blister packaging machines and a key embodiment of the modern Industry 4.0 concept in packaging equipment. Traditional blister machines mostly use mechanical or partial servo drives. These drive methods are prone to deviations in pull distance due to wear of transmission components, temperature fluctuations, or prolonged operation, which in turn affects the uniformity of blister formation and sealing quality. The full servo drive system, through digital intelligent control, achieves zero-error adjustment of the pulling distance, ensuring precise positioning of each blister cavity. This system employs multiple servo motors working in concert with high-precision encoders for real-time feedback, creating a closed-loop control system. This ensures exceptional stability, regardless of high-speed operation or long-term continuous production, completely eliminating the problem of increased scrap rates caused by accumulated errors.         For buyers, the benefits of full servo drive are multifaceted. First, it significantly reduces the difficulty of equipment adjustment and operational complexity. Operators no longer need to rely on complex mechanical adjustments or frequent calibration. Instead, they simply input relevant parameters through an intuitive touchscreen interface, and the system automatically performs precise positioning and optimized settings. This not only significantly reduces the potential for human error but also significantly shortens commissioning time when changing product specifications. In the pharmaceutical industry, for example, tablets and capsules can vary significantly in size and shape. The full servo drive system of tablet blister packing machine allows production lines to quickly switch modes within minutes, ensuring the equipment is quickly back in efficient operation, effectively meeting the flexible production needs of high-mix, small-batch production.   Second, the equipment's long-term operational stability allows buyers to confidently produce large orders without worrying ...
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  • Oct 17, 2025 Capsule Filling Machine for Nutraceuticals: Selection Guide
    In nutraceutical production, a capsule filling machine sits at the center of your daily work. If the machine fits your products, batches run on time, weights stay in control, and audits are easier to pass. If it doesn’t, you see loose powders, unstable output, long changeovers, and constant operator complaints. For probiotics, botanicals, minerals and mixed formulas, a “generic” solution is rarely enough. You need a capsule filling equipment for nutraceuticals that matches your powders, humidity, line speed and budget. This article walks through how to make that choice in a practical, production-focused way.   1.Why Capsule Filling Machine Choice Matters for Nutraceutical Manufacturers   If you buy equipment for nutraceutical manufacturing, you juggle fast-changing SKUs, tight deadlines, tricky powders, rigorous audits, and fixed budgets. The right auto capsule filler machine  is not the one that claims the highest brochure speed; it is the one that sustains stable throughput, holds weight targets, shortens changeovers, simplifies cleaning, preserves traceability, and keeps total cost of ownership under control on your real powders and in your real rooms. This article explains how to match formulations to process, what to look for inside an automatic capsule filler machine, which models fit which buyers, and how to approve a line with a minimal acceptance checklist.         2. Match Powders and Applications Before You Talk Capsule Making Machine Speed   Because formulas behave differently, you should select the operating method first and negotiate speed afterward.  For probiotics and enzymes, which are low in bulk density and sensitive to moisture and heat, it is best to run at a low RH setpoint (commonly 30–40% RH), use gentle dosing, minimize exposure time, and prefer HPMC shells. Botanical extracts such as turmeric or ashwagandha are cohesive, dusty, and prone to static, so you stabilize dosing with multi-tamp dosing, install targeted dust extraction at the dosing zone, and support the hopper with vibration or anti-bridging while validating any flow aids for compatibility.Mineral fills like magnesium citrate are heavy and abrasive; they typically perform best on multi-tamp dosing with wear-resistant parts, and you should track disc and pin wear within a defined spares plan. Amino, caffeine, and other nootropic micro-dose blends segregate easily, so a dosator micro-dosing setup, combined with frequent in-process checks and simple control charts, helps prevent drift and chronic over-fill. When encapsulating oils or semi-solids in hard capsules, leakage becomes the primary risk; a liquid module with temperature control paired with or an inner plug, supported by routine leak testing, keeps complaints and rework low. Shell choice also influences stability and yield. HPMC tolerates lower humidity but can become brittle in very dry rooms, wher...
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  • Sep 24, 2025 Tablet Defects in Tablet Manufacturing: How to Solve
    A wide array of tablet defects can arise during tablet manufacturing and tablet coating, compromising pill quality and drug efficacy. Common issues such as capping, cracking, chipping, and sticking/picking present challenges for tablet manufacturers. For better eliminating defects in tablets, we explore root causes of these frequent tableting deffects and provide practical solutions to handle and prevent defective tablets, ensuring a robust tablet manufacturing process.         1 Tablet Defects Related to Tablet Appearance and Integrity   This category of tablet defect directly affects the appearance of drug tablets, patient medication experience, and image of pharmaceutical manufacturers. Root causes of these tablet defects are often related to granule properties (moisture content, cohesive strength, granule flowability), equipment parameters (pill press pressure, tablet pressing speed, tablet presser tooling condition), and environmental conditions (humidity, temperature).   In actual tablet manufacturing, it is necessary to follow the process of "troubleshooting tablet granules → adjusting pill presses → controlling tablet pressing environment" to handle specific defects of tablets and let quality of medication tablets meet tablet production standards. In the following paragraphs, we will indicate 5 main tablet defects in tablet manufacturing.   Defect Type Appearance Characteristics Occurrence Location Common Causes Cracking Fine linear cracks (no material loss) Surface or internal Insufficient binder, overly dry granules Capping Top/bottom annular layer separation Upper/lower punch contact surface High granule elasticity, excessive main compression force Chipping Edge chipping / burrs (small fragments broken off) Tablet edges Worn die bores, poor granule flowability Sticking Rough, sticky surface with powder adhering to punches Entire surface High moisture content, low punch smoothness Picking Surface defects/holes corresponding to punch engravings Punch engraving, recess area Punch recess, excessive fine powder Flaking Flaky surface layer peeling Random surface areas Uneven binder distribution, insufficient pre-compression       1.1 Cracking   Tablet cracking refers to the appearance of irregular fine cracks inside or on the surface of a tablet. These cracks may run through entire cracked pills or be localized. These defective tablets typically show no obvious signs of material breaking off and often require close observation or light pressure to be detected.       ●Appearance Characteristics of Cracking     ○Linear fissures are visible on the surface or in the cross-section, with a color consistent with the tablet body.     ○Cracks may be distributed along the tablet diameter, edge, or center, and these defective tablets are prone to brea...
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  • Sep 11, 2025 Tablet Manufacturing Process: How Are Pills Made?
    How are tablets made? Manufacturing tablets is a complex process of transforming active pharmaceutical ingredients (API in the form of powder or granules) and excipients into a solid, precise oral dosage form. The core goal is to ensure pharmaceutical tablets contain the same amount of tablet composition.   This tablet manufacturing process typically involves key steps like granulation where fine powders are processed into larger and flowable granules to ensure uniformity, and tablet compression where these granules are pressed into their final tablet form between two punches under high pressure. This meticulous tablet manufacturing procedure guarantees dosage accuracy, stability, and efficacy.   tablets and punches that press pharmaceutical ingredients into tablets     1. Objectives of Tablet Manufacturing   The science of tablet production is driven by a set of critical, non-negotiable objectives which ensure final medication tablets are not only effective but also safe and reliable.   ●Uniformity of Drug Tablets: Every batch of pharmaceutical tablets must have a consistent formulation, meaning each individual pill or tablet is identical in its diameter, thickness, and weight, since this physical consistency is the foundation of dose accuracy, ensuring patients receive the correct amount of tablet ingredient every time.   ●Medicine Tablet Safety & Efficacy: Medicine tablets must be bioavailable, with all tablet ingredients being non-toxic, made for human body to absorb the pharmaceutical ingredient effectively.   ●Physical Stability: Drug tablets must be hard and compact enough to withstand the impact during pill manufacturing, tablet coating, pharmaceutical packaging, and global shipping without chipping or breaking. Conversely, pills and tablets must not be so hard that they fail to disintegrate within the gastrointestinal tract.   ●Chemical Stability: The medicine tablet formulation must remain chemically unchanged over pill shelf life, protected from degradation by factors such as moisture, light, and oxygenation, to guarantee the therapeutic effect.   ●Finished Tablet Quality: Medication tablets should have a smooth, polished surface, often achieved by using a tablet polishing machine that integrates functions of a tablet deduster and a metal detector, which removes residual dust on tablets and enhances product appearance.       ●Drug Release Design: Drug tablets must be designed to disintegrate and dissolve at the correct rate and location in the digestive tract to release tablet ingredients for absorption, whether it's an immediate, delayed, or extended drug release.     2. How Are Pills Made? Techniques ...
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  • Sep 09, 2025 Does It Really Fit cGMP? —Risks in Pharmaceutical Packaging
      When you source pharmaceutical packaging machines, especially in China, many suppliers claim that their machines are in compliance with GMP and cGMP. But does it really fit GMP and cGMP? And what does GMP exactly mean? How can we discern it when selecting the packaging machines? When we talk about GMP—Good Manufacturing Practice—it’s really about trust.Every tablet, capsule, or bottle of medicine you see on the shelf carries with it a promise: that it’s safe, consistent, and exactly what the label says. GMP makes this promise come true.   GMP History Background But this promise came at a cost. In 1937, a new “elixir” appeared in the United States. It was a sweet liquid version of sulfanilamide—easy to swallow, especially for children. Parents trusted it, doctors prescribed it, and pharmacies sold it nationwide. But within weeks, tragedy struck. Patients, many of them children, began dying. The culprit? The manufacturer had used diethylene glycol—a toxic solvent also found in antifreeze—as the base of the medicine. No safety tests were done beforehand. The result: 107 lives lost in a matter of months. This disaster shocked the nation. It became painfully clear that testing the final product was not enough—the entire process of making medicine needed strict control.     In response, the U.S. government passed the 1938 Federal Food, Drug, and Cosmetic Act, giving the FDA authority to oversee drug safety. A few decades later, after other tragedies like the thalidomide disaster in Europe, the U.S. introduced the Kefauver–Harris Amendments of 1962, which legally required pharmaceutical production to follow current Good Manufacturing Practice (cGMP). From then on, GMP was no longer just a guideline—it became the global language of quality, gradually adopted by Europe, Japan, China, and recognized under WHO standards.   How cGMP Compliance of Pharmaceutical Packaging Machines Is Verified in China In China, the National Medical Products Administration (NMPA) enforces cGMP inspections on pharmaceutical and health-care packaging equipment. The goal is to ensure that machinery used in drug production meets international quality and safety standards.   1. In What Way? Routine Inspections: Planned evaluations carried out regularly to confirm ongoing compliance. Unannounced “Flight” Inspections: Surprise audits without prior notice, designed to uncover hidden risks and test the manufacturer’s real compliance level. 2. Inspection Focuses on What? Cleanroom & Contamination Control: Whether the equipment design prevents cross-contamination and supports cleanroom integration. Such as whether the drive system, normally with lubrication oil, is built separated with the output part. Material & Structure: Verification that contact parts use compliant materials (e.g., 316L stain...
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